i-VTEC VALVE-CONTROL SYSTEM
The TSX features the latest iteration of the Variable Valve Timing and Lift
Electronic Control (VTEC) system that first appeared in the Acura NSX
supercar. By varying valve lift based on key engine parameters, VTEC lets
the engine develop strong low-end torque and exceptional high rpm power. The
TSX engine features the "intelligent" i-VTEC system, which first appeared in
the RSX Type-S sports coupe. This "intelligent" system adds VTC (Variable
Timing Control) to VTEC to provide continuously variable camshaft timing. By
allowing the valve lift and valve timing to be adjusted to suit the engine's
operating parameters from moment to moment, i-VTEC provides substantial
performance, efficiency and emissions improvements.
VTEC (Variable Timing and
Lift Electronic Control)
VTEC is an innovative system
that adjusts the lift and opening duration of the valves to help the engine
produce strong low-rpm torque and excellent high-rpm power. At low rpm, VTEC
automatically adjusts valve timing and lift for optimum cylinder filling. In
this low rpm mode, the timing of the intake valves is staggered and their
lift is asymmetric, which creates a swirl effect within the combustion
chambers. With better mixing in the cylinders, burn speed and combustion
stability are improved. As engine rpm builds, VTEC transitions to a
high-lift, long-duration cam profile for improved high-rpm engine output.
The TSX uses a variation of
this technology that is very similar to that of the NSX. With three rockers
operating each pair of intake and exhaust valves in each cylinder, the TSX
powerplant varies the opening lift and duration of the intake and exhaust
valves. At low rpm, the valves follow low-lift, short duration camshaft
profiles to help boost low-end torque. Above 6000 rpm, the intake and
exhaust valves are operated by high-lift, long-duration cam profiles, for
maximum high rpm horsepower.
VTC (Variable Timing Control)
The i-VTEC system incorporates VTC (Variable Timing Control), which
continuously adjusts the intake cam timing to suit engine operating
conditions. This precise control of cam timing benefits power output, fuel
economy and emissions performance.
The powertrain control unit
monitors cam position, intake manifold pressure and engine rpm, then
commands a VTC actuator to advance or retard the intake cam, optimizing
engine output and reducing emissions. At idle, the intake cam is almost
fully retarded to deliver a stable idle and reduce oxides of nitrogen (NOx)
emissions. The intake cam is progressively advanced as rpm builds, so the
intake valves open sooner and valve overlap increases. This reduces pumping
losses, which increases fuel economy and further reduces exhaust emissions
due to the creation of an internal exhaust-gas recirculation effect. By
continuously optimizing the amount of intake cam advance or retard based on
the operating conditions, the TSX engine is both powerful and exceptionally
flexible.
DRIVE-BY-WIRE THROTTLE
CONTROL SYSTEM
An electronic drive-by-wire system helps enhance the driving character of
the TSX. With smart electronics connecting the throttle pedal to the
throttle butterfly in the intake tract, the engine response can be optimized
to suit the driving conditions and to better match the driver's
expectations. By eliminating the direct throttle cable connection to the
engine, the ratio between pedal movement and throttle butterfly movement can
be continuously optimized. This adjustable "gain" between throttle and
engine is a significant step forward in drivability.
To establish the current
driving conditions, the system monitors pedal position, throttle position,
vehicle speed, engine speed, calculated road slope and corner radius and
engine vacuum. This information is then used to define the throttle control
sensitivity.
From the driver's standpoint
(because the drive-by-wire system is combined with other functions such as
VSA and Traction Control) this means that the way the TSX responds to
throttle pedal movements is tailored to the driving conditions. In
stop-and-go driving, the pedal response has low gain and is smooth and
progressive for easy driving. A similar low-gain response makes starting out
on snowy or icy roads more predictable. In low- to medium-speed driving
conditions, the gain increases to improve response and acceleration. In high
speed driving, the gain increases further still, so that there's ample
response for passing. The system also alters response based on the road
slope, providing more throttle gain on uphills, and less on downhills, and
also reduces changes in gain on curvy roads to make the car easy to control.
The throttle system works
with the available SportShift 5-speed automatic transmission to make shifts
faster and smoother than has been possible before. By coordinating the
throttle opening with the transmission's shifting functions, engine power
can be precisely tailored to the needs of the transmission at every point
during the shifting process. That means less shift shock and delay, no
matter the driving situation.
The TSX uses the latest
version DC motor to control the throttle butterfly position in the intake
tract. Large bearings and internal upgrades give the motor greater
resistance to vibration.
Body
INTRODUCTION (BODY)
The exterior styling of the all-new TSX sets a course that will be reflected
in future Acura sedans. Familiar Acura cues are echoed in the TSX sheet
metal, but in an emotional, evocative way that gives the TSX an aggressive,
sporting appearance. The cleanly distinctive body form of the TSX also
suggests-and rightly so-a strong commitment to aerodynamics.
Underneath the fresh exterior
shape is an extremely rigid unit body structure that serves as the
foundation for the car's spirited driving demeanor. The use of special
high-strength materials and advanced computer modeling provide the TSX
driver with a performance experience that fully lives up to the car's visual
promise.
In total, the TSX embodies
stylish performance and craftsmanship, while bringing substantial added
excitement to the Acura line.
DESIGN OBJECTIVES
The rigid and aerodynamic body of the TSX is styled to emphasize
performance. Its 105.1-inch wheelbase pushes the wheels to the corners of
the body to allow more significant interior space, while the rounded cabin
serves as an efficient aerodynamic shape. The result is a European-style
exterior appearance and maximum interior space.
Overall lines are crisp and
taut, with a muscular tension that promises performance in a clear but
understated way. In front, there is a signature Acura grille, style lines
diverging back along the hood, and low, minimalist High Intensity Discharge
(HID) headlamps. Large air openings beneath the front bumper guide airflow
to the radiator. Together with 17-inch wheels and tires that fill the wheel
arches, the appearance is aggressive and poised.
The body sides have a crisp
style line starting at the top of the front fender flare and gradually
rising to the rear. Thick C-pillars offer a high level of structural
strength and rollover protection while advancing the car's muscular
appearance. Chrome-plated door pulls are luxurious in appearance, feel and
operation. Exceptionally narrow body gaps speak of precision engineering and
attention to detail.
In back, the rear window
slopes at a shallow angle to meet a short/high trunk lid. The trunk lid
terminates sharply to help air separate cleanly off the back of the car at
high speeds, reducing turbulence and improving stability and fuel economy.
The all-glass windshield
reflects UV rays to help cool the interior.
STATIC AND DYNAMIC STIFFNESS
The cornerstone for any sports sedan is its structural stiffness. An
immensely strong unit body is required to provide a quiet and squeak-free
interior, to allow the suspension to be tuned both for road holding and for
a comfortable ride, and to provide the greatest possible crash safety. The
Acura TSX unit body was computer engineered and modeled to give the car
precisely these traits.
From the very beginning, the
goal for TSX stiffness was two of Europe's most successful and respected
four-door sedans, the Audi A4 and the BMW 3 Series. The TSX surpasses both
these cars in bending and torsional rigidity.
Achieving superior rigidity
and balance of front/rear stiffness required special attention to the front
bulkhead and the area in front of the radiator, below the front fender
edges, at the bottom of the B-pillars and the area in and around the
C-pillars. But the results were worth the effort, as the TSX offers maximum
strength with minimum weight, a body structure highly resistant to squeaks
and rattles, extremely sharp handling characteristics, and minimal levels of
noise, vibration and harshness (NVH).
AERODYNAMIC PERFORMANCE
Outstanding aerodynamic performance was a primary focus of TSX designers.
This pursuit of airflow control paid off on many levels, including interior
quietness from wind noise, a low Cd for superior efficiency, and handling
stability at high speeds. The aerodynamic drag coefficient of the TSX is
among the top in the class, according to internal testing.
The concept behind the
tapered front end and rounded cabin of the TSX is to let air flow smoothly
around the front bumper side and body sides. Engineers worked to remove the
gap between each wheel arch and tire to reduce airflow disturbance. To
better control airflow around each wheel and tire, minimizing turbulence,
the TSX also has polypropylene inner fenders, engine undercover, mid-floor
and a rear floor covers, and air dams located underneath the body at the
forward edge of each wheel well.
WIND NOISE
In simple terms, aerodynamic turbulence causes noise and drag. Therefore,
the same methodology that improves aerodynamic performance also lowers wind
noise inside the passenger cabin. In the TSX, one significant gain comes
from a new shape for the A-pillars and the outside mirrors. The mirrors
incorporate a modest V-angle that helps separate the air over and under the
mirror, reducing turbulence and noise.
By studying the airflow
through the channel between the mirror and the A-pillar, engineers learned
that the speed of the passing air stream through the channel had a
pronounced effect on noise levels inside the car. When air accelerates
through this channel, it creates high-frequency wind noise. However, shaping
this channel as an expanding V-shaped passage opening toward the rear (along
with carefully shaping the A-pillar, and contouring and precisely
positioning the mirror housing) helps keep air from "peeling" or tumbling
across the glass. Eliminating this vortex substantially reduces both mid-
and high frequency noises-a reduction of as much as 1.4 dB at some speeds.
Mid- and high-frequency wind
noises are very low in the Acura TSX compared to its competitors. Occupants
hear the advantage on every drive, but it is particularly beneficial at
highway speeds or when side winds are present.
LARGE TIRES AND TIGHT FITTING
WHEEL ARCHES
The Acura TSX has generously sized P215/50R17 tires that fill out the wheel
arches nicely, giving the car a distinguished, muscular appearance. In
addition, close tolerances between the tires and the wheel arches improve
both appearance and aerodynamic performance.
LIGHTING
The TSX comes standard with High Intensity Discharge (HID) low beams and
halogen high beams. With their wider beam pattern and roughly 100-foot
greater range than ordinary halogen lamps, HID headlights are an effective
safety feature. The "color" of the light appears to be somewhat blue
compared to conventional headlights with their yellow tinge, but HID
headlamps reveal truer colors and provide better clarity than halogen
lights. They are three times as efficient as conventional halogen lamps
(using less electrical energy) and produce nearly twice the illumination and
more than double the bulb life. Aerodynamic wrap around lenses integrate the
headlights into the body for efficient aerodynamics and a characteristic
Acura "face."
In the rear, separate round
brake and turn-signal lamps, tail lamps, and back-up lamps lend a
performance-car appearance.
GLASS AREA AND VISIBILITY
Safety and driving enjoyment are both dependent on good outside visibility.
The Acura TSX offers 284 degrees of outward visibility. Engineers worked
especially hard on making the rear 3/4 view expansive for safety in traffic
and to ease parking.
The windshield, backlight and
side glass all reduce the penetration of ultraviolet (UV) light into the
cabin, creating a more relaxed driving environment and helping to prolong
the interior material finishes.
POWER GLASS MOONROOF
The moonroof of the TSX is a point of pride for the Acura engineering team.
It starts with a rigid roof structure that permits a solid mounting position
for the glass panel and mechanism. The tinted glass panel fits flush with
the roof exterior and features a flush seal that reduces the chance of wind
noise while improving appearance.
A special linkage and motor
are designed to operate quietly. Together with a pop-up air deflector, this
makes the moonroof quiet to operate and quiet in operation. A sliding
interior sunshade helps keep the interior cool and shade the passengers from
unwanted sunlight when the moonroof is closed.
MULTIPLEXING
To simplify wiring and to add functionality to the electrical system, the
TSX has multiplexed wiring. With multiplexing, a single wire can carry
multiple command signals simultaneously. Each signal carries a unique binary
code that is only recognized by the intended target location.
Multiplex wiring makes
features like the programmed instrument and interior illumination and keyed
and keyless power window control possible. It also dramatically reduces
wiring complexity, cost and weight, while improving electrical-system
reliability and durability.
DOOR CLOSING SOUND
Some of the most powerful luxury cues a car can give its owner are almost
completely subconscious. One example is the sound of a door closing. Acura
engineers methodically refined the design of the door sashes of the TSX (the
surrounding door structure) to reduce high-frequency resonance excited when
the doors are closed.
The door latches themselves
are carefully engineered to latch securely with a light closing pressure,
and to emit a quality sound.
Acura engineers also designed
a special "bumping door seal" that purposefully transmits a certain
low-frequency vibration to the door itself. This desirable vibration is
heard as a substantial sound as the door closes, evoking the impression of
substance and quality.
Even tiny details like a door
checker-the mechanism that limits the door's maximum opening-play a part in
perceptions of quality. That's why the TSX doors use a new type of checker
that lets the door open more fluidly, yet has a pronounced detent at
intermediate, partially open positions.
PAINT TECHNOLOGY AND COLOR
PALETTE
The TSX is available in seven exterior colors: Satin Silver Metallic,
Premium White Pearl, Nighthawk Black Pearl, Arctic Blue Metallic, Meteor
Silver Metallic, Milano Red and Carbon Gray Pearl.
NVH MEASURES
Engineers attacked noise, vibration and harshness (NVH) from all quarters
when designing the new TSX. In front, the engine/suspension subframe uses a
vibration-canceling structure and highly rigid aluminum engine mounts to
help keep engine and road vibration from entering the passenger cabin. The
rear suspension subframe uses stiff construction and beefy box-section
dimensions to reduce the transmission of road shock and vibration.
Interior quietness is also
enhanced through the use of a special sound-absorbing roof lining and
urethane molded floor liner, instrument panel and rear wheelhouse
insulators. Additional measures include an under-hood insulator, special
noise insulation in the front fender bulkheads, a rear tray (parcel shelf)
insulator, and a "melt sheet" sandwich panel in the dashboard. An array of
polypropylene underbody panels reduce road noise as well as direct airflow.
ENGINE MOUNT SYSTEM
Since the engine is the heaviest concentrated component in a vehicle, and
the source of significant vibration, the mounting system that supports it
has a profound effect on interior noise levels, handling and overall driving
characteristics. Isolating the engine from the body with "soft" mounts can
make for good NVH characteristics, but wreak havoc on handling and driveline
performance as the engine moves on its mounts. Conversely, locking the
engine in place (like in a racing machine) is the best from a handling
standpoint, but guarantees unbearable NVH performance. For the TSX, neither
extreme was appropriate. The TSX uses a carefully orchestrated system of six
mounts to combine impressively high levels of isolation with stable engine
placement for precise handling.
Two mounts are placed below
the TSX engine's center of gravity, and attach the engine to the front
subframe, which itself is isolated from the car's body by bolted rubber
mounts. The forward-most of these two "center of gravity" engine mounts is
an electronically controlled hydraulic unit with variable dual-mode
stiffness. It switches between a setting optimized for damping vibration at
idle, and another firmer setting for higher speeds and rougher roads. The
rear most of the center of gravity mounts is a non-adjusting hydraulic unit.
To keep the engine properly
positioned during severe maneuvering, another electronically controlled
dual-mode mount is placed high on the right side of the engine to tie it to
the body structure. Finally, to carry the weight of the transmission and
limit powertrain movement, a series of three mounts position the
transmission.
ANTI-CORROSION MEASURES
The Acura TSX is built from the unit body up to resist corrosion over the
years and miles. This process begins with the use of galvanized steel
throughout the unit body, which provides excellent resistance to corrosion.
Once assembled, the galvanized unit body assembly is immersed in an
electroplating bath, seams are filled with highly durable sealants and key
underbody areas receive anti-chipping coatings. Only then is the body primed
and painted with the top coats.
The Acura TSX body is covered
by a 5-year/unlimited-mile limited warranty for outer body rust-through.
Chassis
INTRODUCTION (CHASSIS)
The new Acura TSX is more than Acura's entry sedan. It is a responsive,
balanced, sharp-handling sports sedan that is designed to compete on equal
terms with Europe's best -whether front-drive, rear-drive or all-wheel
drive. This capability begins with impressive unit body stiffness, which
allows the precise tuning of the double-wishbone front and rear suspension
systems for maximum responsiveness, flat cornering, and high-speed
stability.
GOALS AND BENCHMARKS
The ride, handling and stability targets for the new Acura TSX were to be
better than the most respected compact sport sedans of Europe. As explained
in the previous body section, this high performance level required an
especially stiff unit body structure to enhance ride and handling precision
as well as crash safety. This robust structure makes it possible to tune the
suspension for a responsive, satisfying sport driving experience-not to
compensate for body flex and resonance.
In today's sophisticated
sport sedan market, one of the greatest challenges is in finding a balance
that offers sports-car like handling, reassuring high-speed stability and
abundant comfort for passengers at all times. To accomplish this, Acura
chose independent double-wishbone front and rear suspension with a
combination of steel and aluminum components and specific geometry designed
to control lift, dive and body roll. The result is exceptional dynamic
performance and stability at all speeds, a very comfortable ride, and
greater confidence and enjoyment for the driver and passengers. Even as it
approaches its high ultimate cornering limits, the TSX responds accurately
to steering and throttle inputs.
FRONT SUSPENSION
The TSX front suspension is a double-wishbone system with sport-tuned shock
absorbers and stabilizer, and a shock-tower bar. This set up provides quick
response and precise suspension geometry control throughout its range of
travel. This is evident when the TSX is driven hard through uneven or
undulating corners. The car remains balanced and composed in an environment
where even some premium European products become unsettled.
Computer-developed front
suspension geometry allowed TSX designers to build in subtle handling
enhancements. The TSX has pronounced steering self-centering to improve
high-speed stability and lane control. There is also an anti-dive aspect to
the geometry to keep the TSX from pitching forward excessively during hard
braking, so the car feels more composed. Anti-lift aspects minimizes
excessive front end lift during hard acceleration. Subtle changes to front
wheel toe control while cornering and braking simultaneously further improve
vehicle stability. A special compliance bushing located at the front of the
front suspension subframe allows controlled fore-aft compliance under rough
road conditions, netting superior ride quality.
Both front and rear
suspension systems use coil-over shock absorbers that offer quick response
and particularly high rebound damping rates, coupled with relatively firm
springs. As the stiffer springs compress, this stronger rebound damping is
required to control the spring energy as it is released. Extensive on-road
and racetrack testing in Europe, America and Japan was used to find the
ideal suspension tuning balance between sporting performance and ride
comfort.
REAR SUSPENSION
In keeping with the goals of sporty handling for TSX, a 5-link rear
suspension design is employed. The system utilizes an aluminum knuckle and
double tubular wishbones. The light aluminum knuckle yields a weight
reduction of 13.2 lbs. while providing 50 percent greater rigidity over
iron. One benefit of the lighter knuckle is better ride quality. Because it
has less "unsprung" weight, the suspension is more responsive to road
roughness.
Like the front suspension,
the system uses anti-dive geometry that helps keep the TSX stable-and the
passengers more comfortable-during hard braking. Built-in toe control
geometry helps optimize vehicle stability during corner turn-in, while a
high level of roll stiffness, provided by a stabilizer bar, also helps the
TSX remain stable during hard cornering by minimizing body roll.
Acura engineers adjusted the
rear suspension "roll center" (the theoretical axis around which the car
"rolls" or leans while cornering) to be as close as practical to its center
of gravity (the height at which the vehicle's weight is effectively
centered). This enhances the responsiveness and helps the TSX body to remain
flat during sharp maneuvering.
POWER RACK-AND-PINION
STEERING
There were three primary goals in developing the quick-ratio power
rack-and-pinion steering system: reduce resistance in the system, improve
linearity of steering response, and reduce steering-wheel kickback on rough
roads. Here's how these objectives were accomplished.